SOFTWARE
DEVELOPMENT
Software on Quality Assurance in Textile Spinning Mills
Every progressive organization has the only major objective,
i.e. to increase its profitability. However, in today’s competitive market places,
profitability not only depends on increasing sales but also as importantly on reducing
cost and improving the quality. The Quality Control department is an essential part of
modern textile industry and its important functions are evaluation of quality standards of
incoming material, in process and finished goods. QC laboratory also needs the data from
every individual process of every parameter in a compiled form to take prompt and correct
decision. Taking the above points into consideration, NITRA has developed a software
“Quality Assurance in Textile Spinning Mills”. This software interrelates fibre
and yarn for continuous process improvement at each stage.
Salient Features of the Software :
Ÿ Fibre Testing Status
Ÿ Lot wise Details
Ÿ Customized reports department wise/machine wise for quality
assurance in production process
Ÿ Customized reports and analysis for fibre and yarn quality
parameters
Ÿ M/c wise, process wise, lot wise and product mix information for
corrective and preventive action
Ÿ Customer Complaints Analysis
Ÿ Graphical analysis for performance evaluation of raw material,
product and process
Software on Laboratory Testing Report and Billing
System
For Testing Laboratories, it is very difficult to manage
preparation of Testing Report and billing as it is very difficult and generally results in
pending jobs. To avoid the occuring of this situation, a computerised system for preparing
testing reports based on test results and simultaneously bills of the job work based on
testing charges for the same is developed which is time saving and easy to use.
Salient Features of the Software :
w Preparing test reports for the customers very quickly.
w All test parameters and their standards/methods required for preparing
test report is available.
w Total customers details.
w Comparison of test data with standards.
w Simultaneously preparation of bills for testing parameters.
w Very simple and required least details for typing.
w User friendly.
Software on Library Information and Management System
Library is a very supporting department in colleges, institute,
organizations and also in industries today. It supports students, teachers, engineers,
manufacturers etc. for their knowledge updation and day to day workng. To manage the
system of huge library accurately and at speed, computerization of library management is
need of today. Keeping this in the mind, the above-said software is developed which has
the following salient features.
Salient Features of the Software :
Ÿ Provision to register new members to the library, to check the
validity of existing members.
Ÿ Issuing of library materials such as books, journals, magazines,
capsules etc. to only valid library members for valid periods.
Ÿ Provision to get return back of issuing materials.
Ÿ Provision for searching books, journals, magazines, articles
subject-wise, article-wise, title-wise, accession no- wise quickly.
Ÿ Sales, purchase of new books and writeoff of old books which is
desired.
Ÿ Requisition and approval of books.
Ÿ Many other details related to library management.
Integrating Organisational
Information to Meet Out International Business Environment for the Textile Mills in Next
Millennium (Sponsored by Ministry of Textiles, Govt. of India)
Objectives :
Through this project, an attempt has been made to bridge the existing gap in the field of
Information Technology. It understands business needs and tries to develop a need based
ERP system for textile mills through designing and developing a user friendly software.
The project integrates different levels of information for achieving goals and objectives
of the organisation. It also uses information systems to plan, organize and control work
with spirit to meet business objectives and achieve success in fierce competitive
environment.
Research Outcome :
Under this project, different modules of software on MIS for spinning mills have been
developed. The area of different modules comprises of material management, manufacturing
process, sales, production planning, costing and HRM. A spinning mill from northern India
is taken as industrial partner to work on this project. Modules that have been developed
currently comprises of maintenance management, quality assurance, engineering for spinning
mills and dye-house. Various modules have been integrated to make one full fledged
software.
A Software on Management Quality Control Information System (MQIS)
The management quality control information system (MQIS) is very useful for MIS report on quality control systems. This software can also be used by both composite mills/spinning mills. This software inter-relates fibre, yarn and fabric parameters for continuous process improvement at each stage in textile mills. It is based on integrated approach for quality assurance and is useful for quality control system. Further, it is also inter-connected to graphical utility for drawing up histograms, trend analysis. This software can be tailor made in accordance to the user’s needs very easily upto any extent.
A Software on Machinery Maintenance Scheduling and Record Keeping in Spinning Mills (MMSR)
This software deals with the maintenance scheduling and record-keeping of the machines in a scientific manner with a minimum time and optimum manpower. Readymade and uptodate informations about the machines and operations are easily available on computer.
A Software on Boiler Efficiency and Indirect Losses System (BEILS)
Calculation of boiler efficiency by direct and indirect method, detailed calculation of all indirect losses and measures for check the losses for efficiency improvement. Also calculation of steam cost, pressure, velocity and wall losses. Also helpful for quick decision regarding pricing, product development and framing of promotional strategies.
A Software on Management Information System in Wet Processing for Better Decision Making (WP- MIS) (Sponsored by Ministry of Information Technology , Govt. of India)
This software provides dye-house automation particularly in inventory & processing control, management decision making in value loss contribution & controls working capital cost which is being invested in the inventory of dyes & chemicals.
Development of Software on Efficient Humidification Operation
Software is completed and commercialized. It is demanded in the market. It can give you highly details about air requirement (CFM) in different seasons and day & night which leads to enormous energy saving with maintaining the required conditions in the department.
