CONSULTANCY
Quality Management
This covers assistance in implementation of Management Information System (MIS), Assessing Quality Cost, various managerial suggestions which can help management to take decision on their product-mix, area of modernisation, cost conservation etc
Computer Aided Textile Designing
Printing : Tracing andThis includes study of the Printed designs,development of new theme based designs,analysing the type of repeat,suggesting the use of minimum number of colors to get almost same impression & final setting of repeat depending of screen size as per the requirement of printing and finally generation of film for final screen formation.
Dobby: Detail analysis and development of Dobby designs,yarns used,type of weave,drafting & peg plan formation with complete calculation sheet including count,shade,number,weight & cost of yarns and all the information about reed,pick,reedspace,finish width,drafting,peg plan & sevledge.
Jacquard: Systematic and detail analysis of Jacquard design,number & types of Warp and weft yarns used,nature & numbr of Weaves,repeat setting,development of complete design with weave insertion,graphical output of design and formation of punch files for Paper Card punching.The endless of paper card punching facility is also availble.
Defect Analysis/Technical Option
Under This,We carry out analysis of various defect related to chemical processing. After carrying out various study on the fabric having defeat,report is given to the concerned party in the form of defect analysis report/technical option report.
Product Development and its Evaluation
Under this, we can provide assistance to the concern party for the development of new product and evaluation of newly developed product with the existing product.
Performance Evaluation of Textile Export House
Under this various problem faced by export house are taken and rectified.
Electrical Energy & Safety Audit
Transformers & distribution analysis, power factor improvement, max. Demand analysis, solution for avoiding penalties, most economical voltage level study, lighting system, compressors study, motor load analysis, capacitor performance, calculation of specific fuel consumption (units/kg), adaptation of new technology etc. expected saving around 8-15% Overall assessment of performance level of steam/heat generating and utilization machines with respect to steam consumption/ heat balance/waste heat recovery & recycling systems, design modification and performance optimization with respect to productivity etc. Suggest measures to achieve energy conservation giving thrust to energy-efficient technology etc.This study can be extended to textiles and non-textiles like chemical/fertilizers/refineries etc.)Detailed study of lagging condition of steam hot water/hot gas/hot liquid pipelines by sophisticated instruments like non-contacting type infra-red temperature meter, contact type temperature meter etc. and measuring the temperature at each location, working our techno-economic feasibility of efficient lagging & suggest better lagging materials.
Detail study of load trend, voltage and current unbalancing and its effect on system efficiency, max, min & avg. power parameters study, quantifying harmonic level, effect of harmonics on equipment’s i.e. Motors, capacitors, generators, transformers, cables, switches etc. electricity bill, power factor, tripping, safety etc. analysis of qualitative and quantitative losses due to harmonics, highlight the areas of harmonic generation and it’s mitigation. Around 5% or more saving can be achieved.
Calculation of specific fuel consumption (units/liters) on existing and different load condition, load optimization on D.G. and suggest the scope of fuel saving, D.G. efficiency trials, load bearing capacity of D.G. set, checking of general maintenance and suggest measures to achieve better fuel efficiency, power factor suggestions, techno economic study of new D.G., solution for adhoc problems etc. saving expected 5-15% depending upon conditions.
Automation & Modification
Detail analysis of system, product up gradation by value engineering, study and need of drives, sensors & PLC etc. analysis of feed back control, development of integrated system, development of on line monitoring & control system, erection & commissioning projects, boiler & D.G. automation etc.Steam Trap Maintenance Audit
Steam Traps are vital devices for any process steam application. Mostly it has been found that they are leaking & a huge amount of valuable steam energy is wasted. With the help of sophisticated ultrasonic Trap Detector instruments we can very quickly detect the leaking Trap & save huge money for the industryStudy of existing plant, calculation of actual requirement in different seasons, actual measurement of C.F.M at fan end, duct, diffusers, grills, etc. study of insulation system, air washer efficiency, automation study, matching C.F.M. (actual v/s installed), scope of power saving, optimization of plant operation for power saving, study of maintenance system & scope of improvement etc. expected saving 10-20%.
We provide complete study of furnace heat balance/modification/system improvement/ waste heat recovery etc .
Package Design Consultancy on Recovery or Treatment for Textile Effluent
NITRA’s Environment Division undertakes the Package Design Consultancy in the following areas:
1)
Decolourisation of Textile Effluent by adopting an techno-economic route with
minimum sludge generation 100-150 grams/M3 in case of complicated
highly/intensive coloured textile effluent.
2)
Design of Effluent Treatment Plant with minimum operating cost say Rs.3.50 to
Rs.4.00 per KL in case of cotton /
polyester-cotton fabric processing unit.
3)
Design of Portable Effluent Treatment Plants in order to handle concentrated dye
effluent with irregular flow
characteristics discharged from waterproofing textiles (canvas).
4)
Package Design Consultancy for the recovery and recycling of textile effluent up to
60% for cotton / polyester-cotton fabric processing unit.
Recovery cost of water Rs.4.00 to Rs.4.50 per KL.
NITRA also undertakes studies on the
following aspects:
1)
Waste minimisation in the process itself based on process study.
2)
Recovery of waste chemicals and water.
3)
Trouble-shooting of existing Effluent Treatment Plants.
4)
Reduction of running expenditure in case of Effluent Treatment.
5)
Study on minimisation of sludge generation and its scope of recycling.
Other Services in Field of Environmental Management
Environmental Audits
Environmental Surveys/ Rapid EIA
Air Quality Monitoring (Stack &
Ambient)
Air Polution Abatement
Laboratory as well as pilot plant scale
R & D studies on typical effluents
Pilot Plant Study for Specific Design
relating to Paper & Beverage Industries
E.T.P Operator's Traning
Testing (analysis) of Effluent
& Water Samples
Long Term Training Package
1.Selection & Recruitment of fresh trainees to ensure that the right people are being selected and put into the right job so as to develop as good performers.
To assess the effectiveness of training and development activities including suggested measures for farther growth and development
Assessment of Worker’s Turnover & Absenteeism
1.Study of workers profile, job requirement past record data & information.Development of Video Film on various Job Operations
1.Preparation of script
in Hindi/English.
2.Making of video film through creating situations, shooting the scenes, editing dubbing
& sound recording.
3.Creating special effects for education & training.
4.Final completion of the film.
Performance Study & System Assessment for Garment Industry
1.Assessment of existing
systems & modifying them for the improvement in productivity & quality.
2.Process line study & checking quality evaluation systems & procedures
3.Setting-up proper system & implementing them for developing healthy organial
sational culture.
Implementation of Maintenance Management System in Spg. Mill
1.Critical assessment
of suitability of maintenance schedules, system of records’ ,maintenance &
methods adopted for monitoring the all activities.
2.Modifying existing schedules, methods & systems so as that would meet the exact
requirements of the mills.
3.Physical assessment of crucial components and accuracy of important setting & gauges
involved with the machines.
4.Critical comments on the deficiencies observed along with the implement able remedial
measures.
5.Formulation of time & performance oriented action plans based on the finding.
Setting Drive for Improvement in Productivity
1.Critical
assessment of systems & procedures involved and investigation of deviation in
productivity
2.Prioritising various components after having evaluated their degree of influence.
3.Modification in quality assurance systems to make them most suited in reference to a
particular mill.
4.Conducting massive transformation exercises to enhance involvement & participation
of employees working at all levels.
5.Designing suitable monitoring systems to stabilize the modified practices.
Setting Drive for Improvement in Quality
Improvement of Business Efficiency through Value Driven Management The scheme provides massive human resource development programme through discourses, class-room training programme and massive transformation exercise. Specially designed for employee within an organisation.Setting Company Wide Improvement Drive
Diagonostic Survey and Remedies on Various Problems of Spinning Mills
Productivity/Quality Management in Loom Shed
HRD Approach - Motivation Programme to Improve Work practices
Methodology : Four days programme. Once in a month for six months continuously for carrying out this assignment. Our team of three experts will visit your works.
Need based Software Development
Due to liberlisation and globalisation
lot of competition have emerged, forcing textile industries to produce products meeting
global standards and offering at minimum cost. Ultimately they have to face the
international products/brands. That is why merger, modernisation & renovation,
expansion and restructuring etc. can make the industry to survive and grow. For
taking decisions in right direction, it is essential to assess the techno-economic
viability/performance of the industry. NITRA having rich & practical
experience in this field shall provide full fledge consultancy on such important areas.
There are of lot of tools and
techniques available for continuous improvement but how to bring significant improvements
on continuous basis with a very simple approach involving all the personnel right from
workers to top management is the question? Perhaps "Kaizen Approach" is
one of the simplest techniques which can be understood and practiced with less
efforts. Basically KAIZEN means CHANGE FOR BETTER.
TPM is a productive maintenance
carried out by all employees through small group activity to build up a corporate culture
that will maximise the effectiveness of the production system. The implementation
of TPM can generate considerable cost saving, preventive culture through increased
productivity and participation. It also helps in identification and controlling of
losses with an aim to improve to overall equipment/process efficiency.
World Class Manufacturing (WCM)
During the past few years there have been significant and dramatic changes in the world arena due to globalisation, liberalization and opening of the market and no doubt demand of global market is quality products with shorter delivery times. Now time has come when industry has to excel in productivity and quality.
Setting up/Upgradation of Q.C. Lab
Productivity & Quality Analysis
Consultancy is provided to determine the gaps in productivity & quality, an important performance indicator viz-a-viz leading mills in the country.
Numerous technical consultancies in the area of spinning like reduction of imperfections in P/C blends, reduction of classimat faults, technical viability, better yarn realisation, better material handling systems & many more have been extended in the recent past to leading textile mills of the country.
Removal of Patches from the Dyed Fabric used for Tents
-Polyester
-Nylon
-Polypropylene
-Acrylic
-Others
i)
Conducting awareness
programmes for managers, officers and staff.
ii)
Evolving and communicating
the Quality Policy and Quality objectives.
iii)
Documentation and preparation
of Quality Manual, Quality System Procedures, Work Instructions, Form &Records
iv)
Implementation of Quality
Systems.
v)
Training to conduct Internal
Audits.
vi) Conducting Internal Audits and providing assistance in certification.
The certification is provided
through the certifying bodies such as BIS, DNV, QMS, BVQI etc. More than 50 units have
availed
Social Accountability system,
SA8000 is a way for companies, suppliers and organizations to maintain just and decent
working conditions throughout the supply chain. SA800 standard and verification system is
a credible, comprehensive and efficient tool for assuring human workplaces as it includes
various requirements for documentation and system implementation.
i)
Conducting awareness
programme on SA8000 for, officers and staff..
ii)
Evolving and structuring
Policy onSA8000 and objectives.
iii)
Documentation and preparation
of SA8000 system Manual, System Procedures, Plan & Records
iv)
Implementation of SA8000
Systems.
v)
Training to conduct Internal
Audits.
vi) Conducting Internal Audits and providing assistance in certification.
Various Textile and Garment
manufacturing units have availed
C) Man Power Rationalization
& Work-Load Studies:
1. Pasupati Spg & Wvg
Mills Ltd,Dharuhera,(Haryana)
2. Orient Syntex Ltd,
Bhiwadi(Haryana)
3. Bhiwani Textile Mills,
Bhiwani(Haryana)
4. PeeVee Textiles,
5.
6. JCT Mills, Sri
Ganganagar(Raj)
7. Vardhan Syntex, Maharastra
8. Ginni Filaments Ltd,
9. J.C.T.Mills,Hoshiarpur(
10.
Recron Synthetics Ltd,
11.Rajasthan
Textile Mills, Bhawanimandi (Raj)
12.Reliance
Industries Ltd, Naini(U.P)
13.Jayshree
Textiles Ltd, Rishra(W.B)
14.G.P.I.Ltd,Nalagarh(H.P)
